Will the system work on old machines without APIs?

Yes, we specialize in retrofitting. For older machines, we mount external sensors (vibration, temp, current) or use Vision AI to read analog meters and light signals. AI doesn't need a modern computer inside the machine to monitor it.

Is Vision AI effective in 'dirty' processes?

Our vision systems are housed in dedicated industrial enclosures with air or water cleaning systems. AI algorithms are further trained for harsh conditions (smoke, steam, dirty objects), maintaining high accuracy in foundries or wood shops.

How does AI affect our operators' work?

AI is a support tool, not a replacement. Operators stop wasting time on manual reporting and constant machine checking. They receive precise alerts only when intervention is needed, making work lighter, safer, and less stressful.

What about the security of our factory data?

Privacy and know-how protection are paramount. Most of our systems run 'On-Premise' or 'Edge', meaning production data never leaves your plant network. AI calculations happen on local servers for maximum security and lowest latency.

What is the typical OEE increase?

Depending on the industry, clients typically see a 10% to 25% OEE increase. This comes from reduced unplanned downtime (Predictive Maintenance), shorter changeovers (AI Planning), and zero quality losses (Vision AI).

How long does implementation take?

A standard pilot project takes 6 to 10 weeks. Full plant deployment typically takes 4 to 6 months. The process is staged so you can see the first savings within just a few weeks.

Industry 4.0

Factory of the Future: AI at the heart of production.

Boost your OEE performance with predictive maintenance and automatic Vision AI quality control. Our systems monitor every second of your machines' operation, detecting anomalies before they lead to costly downtime. Let AI optimize production planning and raw material consumption in real-time.

15%+ OEE Increase

Zero Defective Batches

Predictive Maintenance

Optimize production

Modern Manufacturing Challenges

Unexpected machine failures paralyzing the entire supply chain.

Product defects on the line that are difficult for the human eye to catch at high speeds.

Inefficient shift and downtime planning due to a lack of live data from the floor.

High energy and raw material costs resulting from a lack of AI-driven optimization.

Errors in manual reporting of worker and machine efficiency metrics.

Difficult and slow worker onboarding for operating complex machinery.

Industrial Automation

Implementation Menu for Industry

Machine data turned into real profit and production stability.

Cameras detecting micro-defects in real-time.

Launch Vision AI

Vision AI Quality Control

We implement industrial camera systems with AI that analyze every product coming off the line. The system detects cracks, missing components, or assembly errors with precision beyond human capability.

100% batch control

Elimination of claims

Speeds up to 1000 pcs/min

Defect reporting

Launch Vision AI

TECH LEAD

Konrad

Software Architect

Turbo speed, zero compromises

We deliver working code in 1-2 week sprints. We don't build "demo" prototypes – we deploy systems ready to scale from day one.

Working MVP in 2-4 weeks: landing + forms + payments + admin panel.

Integrations that work 24/7: Stripe, Allegro, BaseLinker, Supabase, your API.

Code review on the fly: you see progress live via GitHub, no waiting a month for a "presentation".

Schedule free consultation

Industry 4.0 in Practice

See how leading production plants have increased profits with our AI implementations.

Quality / Vision

90% Defect Reduction in Automotive

Problem: An engine component manufacturer struggled with casting micro-cracks that were invisible to the naked eye at high line speeds. Customer claims generated annual losses of 500,000 PLN.

Solution: We installed high-speed camera sets integrated with a Deep Learning model trained on 50,000 samples. The system automatically rejects defective pieces into a separate bin. Result: A 90% drop in claims within the first 6 months and full ROI after 4 months.

90% fewer claims and full trust from OEM buyers.

Maintenance / AI

Zero Critical Failures for a Full Year

Problem: A plastic processing plant lost an average of 100,000 PLN monthly due to sudden failures of main extruders. Production breaks lasted up to 48 hours.

Solution: We implemented an AI-based vibration and temperature monitoring system. Algorithms detected unusual bearing behavior 10 days before expected seizure. Result: Planned maintenance during a weekend eliminated downtime risk. The plant recorded zero critical failures over 12 months.

1.2M PLN annual savings on unplanned downtime costs.

Energy / Opti

15% Lower Energy Use in Glassworks

Problem: Glass melting is extremely energy-intensive, and a lack of precise furnace control led to massive heat losses during batch parameter changes.

Solution: An AI system connected to furnace automation (PLC) dynamically adjusts heating power based on raw material composition and ambient temperature. Result: Gas and electricity bills reduced by 15% while improving final product clarity.

15% energy savings and reduced plant carbon footprint.

Logistics / Warehouse

Real-Time Inventory with AI Drones

Problem: In a steel mill, manual counting of bars and sheets in the warehouse had a 5% error rate, leading to billing and shipping issues.

Solution: We deployed AI vision drones that scan the warehouse nightly and automatically recount every SKU unit. Result: 100% inventory consistency with the ERP system and a 25% reduction in truck loading times.

Zero inventory discrepancies and faster goods expedition.

Planning / SCM

Furniture Production Optimization - 20% Gain

Problem: A custom furniture factory couldn't keep up with orders due to chaos in board cutting plans and CNC machine occupancy.

Solution: An AI schedule optimization engine (APS) took over the daily plan, accounting for minimum material waste and shortest tool paths. Result: A 20% increase in daily produced sets without purchasing new machinery.

+20% factory throughput with the same machine park.

Safety / HSE

Eliminating Accidents in Robot Zones

Problem: An assembly plant had dangerous incidents when workers entered welding robot zones without deactivating them.

Solution: AI Safety Vision monitors zones around machines and instantly stops robot arms if a safety barrier breach is detected. Result: Incident rate dropped to zero and full compliance with rigorous insurer requirements.

Zero accidents and lower insurance premiums for the plant.

Road to Intelligent Production

01

Technical Audit & Sensing

We start with a site visit at your plant. We check the condition of the machine park, PLC connection possibilities, and identify where the biggest losses (downtime, defects, energy) occur. Based on this, we select sensors and cameras to be the AI's eyes and ears.

02

Data Infrastructure Build

We network the machines (Edge Computing) and set up secure real-time data collection. We integrate machine data with your ERP/MES systems so AI sees the full production context: from raw material to finished good.

03

Industrial Model Training

We train algorithms to recognize specific defects in your products or anomalies in machine behavior. We use Deep Learning and Computer Vision to achieve higher precision than even your most experienced operators.

04

Pilot Line Deployment

We launch the system on a selected representative production line. We verify AI performance in real conditions: variable lighting, dust, or high temperatures. We refine dashboards for operators and management to ensure clarity.

05

Scaling & 24/7 Optimization

We expand the system to the entire plant and provide constant performance monitoring. We train your maintenance and production departments on using AI predictions for planning. We remain your partner in continuous improvement (Kaizen).

Your factory can work more efficiently.

We will build systems for you that make production predictable, turning every downtime into a planned calendar event.

Or book a slot directly:

Book a video meeting

Phone

Subject

You consent to telephone contact for the purpose of handling this application and accept the Privacy Policy of HeyNeuron.com Big Growth Sp. z o.o.

Common questions

Check solutions for other industries

AI automation helps in every business sector.

E-commerce 2.0

Stop wasting time on manual order transcription and correcting inventory errors. We implement end-to-end automated ecosystems that make your store work on its own, allowing you to focus on growth. Our solutions integrate your warehouse, sales platforms, and logistics into a single, fluidly operating digital organism.

LegalTech

Free lawyers from tedious reviewing of hundreds of document pages. We implement AI that analyzes contracts, catches risks, and manages deadlines for you. Focus on high-level strategy and client relationships, leaving the paperwork to intelligent algorithms.

HealthTech

Eliminate phone queues and ensure your patients never hear a busy signal again. Our AI Voicebots answer every call, book appointments into your HIS, and send smart reminders – 24/7. Thanks to intelligent automation, your facility can handle hundreds of patients simultaneously, offering the highest standard of care without increasing registration staff.

ConTech

Automate progress monitoring, ensure site safety, and optimize material logistics. Our AI vision systems analyze drone and static camera footage, automatically detecting delays against schedules and monitoring equipment presence. Reduce error costs and increase margins with real-time site data.